
Keystone Pro-Form Splint Material · .040" · 5" × 5" · 50
Keystone Industries .020 Splint Material offers a rigid, transparent thermoplastic solution measuring 5" x 5" with 50 sheets per box. This versatile material is specifically designed for fabricating hard splints, thin splints, surgical trays, orthodontic retainers, and bleaching trays. The stiff formulation bonds effectively to acrylics, making it ideal for constructing various dental appliances and custom oral devices.
Product
- Manufacturer
- Keystone Industries
- Manufacturer #
- 9614830
- Item code
- 010-3087
Catalog path
- Marketplace
- Laboratory
- Subcategory
- Splint & Night Guard Materials
Ordering
- Status
- In stock
More from Splint & Night Guard Materials
Stocked in the same subcategory.

Questions
What is Keystone Pro-Form Splint Material used for?
Keystone Industries .020 Splint Material offers a rigid, transparent thermoplastic solution measuring 5" x 5" with 50 sheets per box.
Which thickness and shape and pack options are on this page?
This page carries 5 thickness options: .040", .060", .020", .080", .100". This page carries 3 shape options: 5" × 5", 125 mm round, 120 mm round. This page carries 3 pack options: 50, 25, 625. Pick one to see its price, part number and stock.
When does it ship?
In-stock orders placed before 3 PM ET ship the same day; anything not on our shelf ships within 3 business days.Ground shipping is free over $10.
About hard splint blanks
Hard splint blanks are rigid sheets that are thermoformed over the model of the teeth to make a hard splint or night guard. A splint has to be mechanically stable to withstand high occlusal forces.
An occlusal splint is a removable appliance worn over the teeth. The device should be mechanically stable to withstand high occlusal forces, chemically stable and biocompatible. The Glossary of Prosthodontic Terms describes a night guard as a removable device, usually of hard polymethylmethacrylate, that covers the occlusal and incisal surfaces of all the teeth in one arch.
How hard, soft and dual splint materials differ
- Hard Splint Blanks — Rigid sheet for a hard splint.
- Soft Splint Materials — Flexible sheet, or a laminate with a soft inner layer.
- Soft & Dual Blanks — Soft sheet, or soft bonded to hard.
- Splint Sheets — Thin sheet for temporary splints and surgical trays.
- Athletic Mouthguard Materials — EVA mouthguard material and mouthguard laminates.
- Mouthguard Blanks — The same EVA material and laminates, filed as blanks.
- Mouthguard Sheets — The same EVA material and laminates, filed as sheets.
What to look at when choosing a splint material
Material and thickness: in a study of thermoforming foils, both the type of material and its thickness affected weight change, colour stability and elastic modulus.
Properties change in forming: one study concluded that the physical and mechanical properties of thermoplastic materials should be evaluated after thermoforming.
Size and gauge: sheets are listed by thickness, by shape (5 inch square or round) and by pack count.
Sources: Occlusal splint materials made by conventional, milled and printed methods, 2026 (PMC13110832) · The Glossary of Prosthodontic Terms, 9th edition (J Prosthet Dent 2017) · ADA, Oral Health Topics: Athletic Mouth Protectors (Mouthguards) · European Association for Sports Dentistry position statement on custom-made sports mouthguards, 2025 (PMC12056218) · Effect of thermoforming material and thickness on clear aligners, 2026 (PMC13688783) · Physical and mechanical properties of thermoplastic materials before and after thermoforming, 2018 (PMC6123073)



